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VSK Cement Plant |
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Ashoka
is manufacturer of high - efficiency, cost
effective, energy-saving Cement plants based
on VSK technology designed and developed by
our efficient and dedicated team of various
individuals.
We offer Cement plants from 100 TPD to 200
TPD. On turn key basis and have capabilities
to undertake all aspects of cement plant construction,
including feasibility studies, technical advice,
equipment supply, field construction, supervisory
services, commissioning etc. |
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. Environmental Friendly
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VSK
cement plants are environmental friendly.
The plant is well equipped with the
appropriate pollution control device
at every transfer point to ensure dust
free operation. |
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. For Execution of a complete
project following services are included: |
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.Unique Features |
. Benefits |
- Exceeds rated capacity.
- Superb cement quality.
- Use of alternate raw materials
like Lime-Kankar, Murl-Lime, Sea
Corals, Sea Shells etc.
- Use of alternative Fuels like
SLV- Coal, lignite, Petroleum coke
etc.
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- Low Installed cost
- Less Power Consumption
- Ample fuel saving.
- Shorter gestation period.
- Easy in operation.
- Negligible Maintenance.
- Trouble free Technology.
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. Salient Features |
- Incorporating secondary crusher optimizes
raw material crushing mainly Limestone.
- Introducing energy efficient Ball Mill
System for reducing Power consumption.
- Better Kiln design to prevent radiation
loss.
- Improved Rotary grate design for smooth
and trouble free operation.
- Preference to Bucket elevator in place
of high power consuming Air lifts.
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. Manufacturing Process |
- Crushing Section: -
The raw materials mainly limestone, clay,
coke are crushed in the separate crushers
and stored automatically into the respective
silos.
- Storage & Proportioning:
- The different raw materials are extracted
from the silos in the desired proportion
through table feeders and conveyed to
raw mill.
- Raw Milling: - The
raw mix is ground into a Ball Mill at
desired fineness to produce Raw Meal,
and transported for Homogenizing.
- Blending & Homogenization:
- The raw meal is homogenized in the blending
silos, and is stored automatically into
a storage silo for feeding to the kiln.
- Palletizing & Burning:
- The nodules are made into a nodulisor
and charged into the kiln for burning.
The clinker after discharge is stored
in the clinker yard through deep Bucket
Elevator.
- Clinker/gypsum crushing, storage
& proportioning: - Clinker
& Gypsum after crushing stored into
the hoppers and extracted in the desired
proportion with the help of table feeders
and transported to the Cement mill Hopper.
- Cement Milling: - The
clinker & Gypsum mix is ground in
the cement mill to produce cement.
- Storage & Packing:
- The cement is stored into the cement
silos and aerated, tested and packed for
dispatch
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.Suitable Raw Materials |
- Limestone: - T.C.-90%,
CaO - 50% min. (MgCO3 < 5%)
- Clay: - Al2O3 - 14-18%
(SiO2 - 60% max.)
- Coke: - Calorific
value: 4000 K Cal/Kg min.
- Gypsum: - CaSO4.2H20-
75% min.
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| .Types of Cement Plants |
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Cement Plant Manufacturers 
