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Turnkey Plant Manufacturer

Cement Plants Manufacturers Suppliers

Cement Plant Manufacturer

We are India’s largest Turnkey Cement Plant Manufacturer and Equipment suppliers in India offering wide range of Cement Plant equipment under one roof. We are leading heavy industries consulting organization and always working on latest technologies to increase production, durability and environment.

Turnkey Cement Plant Manufacturers

  • VSK Cement Plants
  • Rotary Kiln Cement Plants
  • Ball Mills
  • Kiln & Kiln Shells
  • Grinding Mills
  • Vertical Roller Mills
  • Portland Cement Plant
  • Mini Cement Plant
  • Cement Plant Machines & Equipment Suppliers
  • Sugar Plant Equipment
  • Steel Plant Equipment
  • Sponge Iron Plant Equipment

We are manufacturers, providers and exporters of all type of cement plant & equipment like Mini Cement Plant Manufacturer, Cement Ball Mills, Rotary kiln plants, clinker plants, Portland cement plants and VSK cement plants. We are working on technology that we set up has its own intrinsic worth. Cement plant functions with lesser power and fuel consumption, which has made the cement manufacturing procedure very economical. As Cement Plant Manufacturers, our designing architecture and construction are planned and made to outfits the circumstances where the plant is to be installed.

Types of Turnkey Plants Cement Plants

 

Key Services

We provide erection and commissioning consultancy support for all equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant.

Basic project consultancy provided by us involves :

  • Site selection
  • Procurement of required items
  • Design consultancy
  • Plant erection and commissioning
  • Basic feasibility analysis

For more details about Turnkey Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Cement Plant Manufacturers

Cement Plants Manufacturers Suppliers

Turnkey Cement Plant Manufacturer

We are India’s largest Turnkey Cement Plant Manufacturer and Equipment suppliers in India offering wide range of Cement Plant equipment under one roof. We are leading heavy industries consulting organization and always working on latest technologies to increase production, durability and environment.

Cement Making is a integrated process that prepares the raw mix, feeds it to the pyro-processing system (kiln), and then grinds the clinker from the kiln system into various cement products. Now finished product is called cement which is stored in large silos on site or bagged for small quantity use. The cement is shipped by truck, rail or barge to customers, or to regional terminals for customer pick-up. Most cement plants have quarries located nearby to supply the limestone and other raw materials.

Cements are a substance that binds other material together. Cements are a binder that hardens and sets independently. Cements are strong building material that can face any natural and artificial environmental effects.

We manufacture and supply all type of Cement Plant Machines and process equipment like  Cement Plant Crushers, separators, vertical rollers, kiln and shells, bucket and chain belts etc. The objective of Cement Plants Equipments is to improve the product quality. The raw material used in cement plants are sand, clay, limestone, shale, and iron ore. Cement plants require areas where infrastructure rehabilitation is necessary.

 

Cement Plant Machines & Equipment Suppliers

 

Cement manufacturing as a procedure and as a big production has undergone many phases of makeover in current times. Ashoka Cement Plant is one of the big name comes in cement plant manufacturers which holds in-depth province understanding of the cement industry and therefore, is operational to present personalized service which is directed to meet the cement plant manufacturing requirements of customers from cement plants.

Ashoka Group is consistently engaged in advance technologies, design architecture and development of Cement Plant. We are following international quality conscious approach as well as undertaking stringent measures and deliver best technology and durable process equipment & machineries.

We are manufacturers, providers and exporters of all type of cement plant & equipment like Mini Cement Plant Manufacturer, Cement Ball Mills, Rotary kiln plants, clinker plants, Portland cement plants and VSK cement plants. The technology that we set up has its own intrinsic worth. The plant functions with lesser power and fuel consumption, which has made the cement manufacturing procedure very economical. As cement plant manufacturers, our designing and construction are planned and made to outfits the circumstances where the plant is to be installed.

 

Types of Cement Plants

 

Types Of Equipment We Are Manufacturing & Supplying 

Key Services

We provide erection and commissioning consultancy support for all the equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant.

Basic project consultancy provided by us involves :

  • Site selection
  • Procurement of required items
  • Design consultancy
  • Plant erection and commissioning
  • Basic feasibility analysis

For more details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Cement-industry-crushers
Cement Plant Crushers

Ball Mill Manufacturers and suppliers

Grinding Machine Manufacturer

Cement Plant requires raw materials including calcium, silicon, iron and aluminum majorly. Such raw materials are limestone, clay and sand. Limestone is for calcium. It is combined with much smaller proportions of sand and clay. Sand & clay fulfill the need of silicon, iron and aluminum. These raw materials are large size rocks that need to be crushed in to smaller size rocks, Crusher reduces the size of large rocks to the size of gravels.

Raw materials from quarry are now routed in Cement Plant laboratory where, they are analyzed and proper proportioning of limestone and clay are making possible before the beginning of grinding. Generally, limestone is 80% and remaining 20% is the clay.

Type of Crushers: –

1. Hammer Crushers
2. Impact crushers
3. Jaw crushers
4. Roller crushers

 

Hammer Crushers: Raw materials from quarry are now routed in Cement Plant laboratory where, they are analyzed and proper proportioning of limestone and clay are making possible before the beginning of grinding. Generally, limestone is 80% and remaining 20% is the clay.

Impact Crushers: Impact crusher is best suited for brittle hard to medium hard raw material crushing. In the impact crusher the feed material entering the crushing chamber encounters the impactor bars immovably mounted on the rotor and revolving with it at a circumferential velocity of 30-45m/second. The fragments are flung against the upper breaker plate, rebound into the crushing chamber, are again subjected to the action of the impactor bars, and so until they have been sufficiently reduced to pass through the upper gap onto the space between the two breaker plates. Here the process is repeated until the material is fine enough to pass through the second gap.

Compound Impact Crusher: compound impact crusher the two stages – primary and secondary – are combined in a single machine this is a dual – rotor crusher in which the primary rotor runs at 35 m/ second and the secondary rotor (mounted below and to one side of the primary) runs at about 45m/ second circumferential velocity. The maximum product particle size is determined by the bottom gap formed by an additional ridged comminuting anvil plate. Compound crushers can accept feed lumps up about 1.5 m size reducing it to a product in which 95% is smaller than 25mm, corresponding to a reduction ratio of 60:1 achieved in a single pass.

Jaw Crushers: Jaw crushers are used for the primary reduction of very hard and abrasive admixtures for cement manufacture.The reciprocating motion of the crushing jaw of the double – toggle (or Black type) jaw crusher subjects the material to a mainly compressive action. This machine is especially suitable for crushing very hard material fed in coarse lumps.

In the single-toggle jaw crusher the jaw moves not only backwards and forwards but also up and down, so that there is attrition as well as compressive crushing action. Crushers of this type are more suitable for the reduction of hard to medium hard material fed in smaller lumps.

Roller Crushers: Roll crushers are used for the primary reduction of medium -hard moist and abrasive materials such as marl, shale and clay. The feed is subjected to compressive and shearing action between a pair of counter – rotating rolls, which may be either smooth or corrugated or provided with tooth – like projections. The teeth give better bite to the feed and concentrate the action of the crushing force, enabling large and compact pieces of rock to be split.

Uses / Applications / Features :

  • Reasonable design and strict manufacture.
  • Strong to grind.
  • Better the ventilating.
  • High fineness.
  • High production capacity and stable to run
  • easy to operate with high performance life

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Sugar Plant Manufacturers

Ashoka Sugar Plants Manufacturers Suppliers

Sugar Plant Manufacturers

Before understanding the sugar plants, lets understand the Sugar first, Its produced from sweet sugarcane / sugar beet. The Extraction process from each of the raw materials differs substantially with different procedures, a most common process of transform to suit the quality of ingredients defecation is adopted. Sugar manufacturing required crystallization and centrifuging process which is practically the same for all raw materials.

As a Leading Sugar Plant Manufacturer we have dedicated team and department for Sugar plant. Our experienced chemical analysis team and high end machines cater all the process of sugar manufacturing and provide the best quality sugar for countries including India, Nepal, Sri Lanka and South African and other south Asian Countries. We at Ashoka provides all small to large quantity mills and equipment required for many factories and undertake turnkey projects from small, Medium and large scale sugar mills.

We Offer

Capacities of Plant we are supplying below:

  • Open pan boiling plants – 100TCD to 500TCD plant
  • Vacuum and pressure boiling plants – 300TCD to 1500TCD
  • Sugar refinery plant – 10TPD to 500TPD
  • Turbine house – 300TCD to 1500TCD Sugar Plants
Sugar Plant Expansion and Updation
We are also undertake the expansion of existing running sugar plants in terms of capacity and modernization.
Modernization and upgradation includes:
Sugar Plant Manufacturers

  • Update / Maintain machinery and spare parts to world wide
  • Cane Unloading cranes
  • Cane Cutters
  • Bagasse Handling and Transfer
  • Juice and Molasses Storage Tanks
  • Sugarcane Milling Tandems
  • Sugar Centrifugal
  • Vacuum pans, Evaporators, Juice Heaters
  • Filter Presses
  • Carbonation and Sulphitation Equipment
  • Crystallizers, Sugar Dryers, Sugar Graders
  • Special purpose industrial boilers
  • Steam generating turbines
  • Water treatment plants

Cement Plants | Steel Re-Rolling Mills | Sponge Iron Plants

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Material Handling Equipment

Ashoka Sugar Plants Manufacturers Suppliers

Material Handling Equipments

We are the leading Material Handling Equipment Manufacturers expertise in Cement Plant Equipments, Sugar Plant Handling Equipment and other type of custom utilities.

Bucket Elevators are used to elevate loose bulk materials through the use of moving buckets attached to chain or belt, vertically through an enclosed casing. The complete unit consists of following items.

The complete unit consists of following items:

  1. Top Section : It consists of three parts. One is body with material outlet than a` channel frame. Third is cover. Channel section provides seating for drive pulley with pedestal, drive unit (motor, pulley, belt) and tie rod for proper tensioning of belt/chain.
  2. Mid Section : This is basically a hollow casing of standard height. It is used in number as required for a particular height.
  3. Boot Section : This section is consists of casing with material inlet & scooping plate, tensioning device consisting of boot pulley with shaft & bearing housed in casing which is guided in frame work by square guide bar and adjusted by a square threaded screw for proper tensioning of belt/chain. It has inspecting window for check up of material entry & flow.
  4. Buckets : These are fixed/attached to conveying element at a distance depending upon capacity. These buckets scoops the material and carries it up by the movement of conveying element and then discharging the material centrifugally through material outlet provided in the top section.
  5. Conveying Element (Chain / Belt ) : This can be chain or belt as per requirement. They are made endless i.e. both the ends are joined & vulcanized in case of belt & pinned in case of chain.

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Forged And Cast Components

Ashoka Sugar Plants Manufacturers Suppliers

Forged Components Manufacturers

• Ultrasonically Tested
• Magnetic Particle Tested
Upto :
Material Length Diameter Weight
MS, Alloy Steel, Carbon Steel as per ASTM, BS, IS, AISI, SAE or any as per customer requirement. In case of Shafts: 10 mm to 5,000mm 100mm To 1000mm Upto 5 Tons

Contact Us or Send Your Business Query

 


Kiln Shells & Kiln Mills Manufacturers

Ball Mill Manufacturers and suppliers

Kiln and Ball Mill Manufacturers

We are leading manufacturers and suppliers of industrial Ball Mills meets with international standards. In this product range, we also offer industrial equipments like shrouded ball mills that are extensively used in various industrial sectors. Industrial ball mills made available by us are heavy sheet fabricated using quality-approved mild steel & stainless steel. These ball mills are used to grind materials into extremely fine powder. Our ball mills are perfect for cement plants

Three types of ball Mills we re manufacturing: –
1. Raw materials mill
2. Cement (Clinker) mill
3. Coal mill

Uses / Applications / Features :

  • Reasonable design and strict manufacture .
  • Strong to grind .
  • Better the ventilating .
  • High fineness .
  • High production capacity and stable to run
  • easy to operate with high performance life

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Cement Plant Manufacturer & Material Handling Suppliers

Cement Plant Manufacturers India

Cement Plant Manufacturers: Ashoka Group

Ashoka Group is a leading cement manufacturing company which specializes in quality turnkey projects of cement plants, fertilizer plans, heavy equipment setup etc. Apart from our specialization in cement manufacturing activity, we also expertise in trade of cement plant material handling equipments like belt conveyors, rotary kilns, ball mills etc.

Since our commencement, we have been supplying cement plan equipments to some main multinational companies that have relied on our products and services for long. Listed below are some of the cement plant material handling equipments that we provide:

Ball Mills

Ashoka manufactures high quality turnkey cement plant. We expertize in designing and supplying ball mills for different cement industries. Our company expertizes in strong and heavy fabrication with large workshop in our plants in India.

Rotary Shaft Kilns

Our Company is leading manufacture of rotary shaft kilns that are designed from varied materials. All rotary shaft kilns designed here are impeccable heat exchangers where heat is conveyed in different ways. We manufacture kilns that feature detailed accuracy and precision. Each of our kiln is extremely durable and product of expert’s attention to each detail.

Vertical Shaft Kiln

At Ashoka, we are leading exporters, suppliers and manufacturers of vertical shaft kiln. These shaft kilns feature continuous process with temperature of 1500 degree Celsius.

Clinker Grinding Units Manufacturers

Ashoka Group manufacturers and supplies high quality cement grinding units with every cement plant. Thee grinding units can also be provided for different other cement plants. We supply clinker cement units up to two thousand TPD plants which are capable of handling various kinds of cement.

All of these products are engineering to cater the stringent domestic and international standards of cement manufacturing companies. We use advanced technologies and machines for manufacturing these cement plant handling equipments. Our team of professional and expert engineers use state of the art CAM/CAD facility and provide tailor made solutions which are based on client’s needs based on different applications. We have a strong satisfied customer return ratio. With the advanced and modern cement plant handling equipments we are empowered to manufacture quality and different kinds of cement plants.

With our set objective to focus on product quality and improvement, we produce cement plant handling equipments which are environmental friendly.

Cement Plants | Steel Re-Rolling Mills Sponge Iron Plants

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Steel Re Rolling Mills
about ashoka gears

Ashoka Steel Plants Manufacturing unit is a part of Ashoka Group, Ashoka is capable to carry out the entire in house expertise to design, manufacturer, deliver and start optimum steel plant. The group has established itself in the area of complete heavy project management by offering a guaranteed single source solution provider right from feasibility study, designing of equipment by using newest versions of ProE and AutoCad, manufacturing through updated and latest quality oriented machines and erection & commissioning of plant.

Ashoka Group undertakes turnkey jobs for supply of complete steel re rolling mills including design, manufacture, supply and erection & commissioning of the complete plant. Together with that we also manufacture and supply a wide range of machineries required in a steel plant.

The Group supported by expert knowledge and technological competence in this matter. Our approach to building manufacturing steel plants is studied and evaluated in all aspects, to make sure that everything is carried out perfectly. We make certain that the plant will be setup with the maximum output versus input ratio for optimum performance. We export products, services, and expertise. We are the only steel plant manufacturer that is genuinely concerned about your success. Consult with us today and discover the ways on how we can benefit each other and build a beautiful partnership for life.

Ashoka Group’s Manufacturing Capabilities
Hot Rolling Mills
Cold Rolling Mills
Bar and Rod Mills
Strip Mills
Rolling Mill Stands
AOD Converters
For Execution of a complete project following services are includeds
  • Feasibility Study and Project Reports
  • Detailed Engineering of project and Equipments
  • Equipment Designs and Production Drawings
  • Complete Integration
  • In House Application Engineering
  • Expansion/ Modernization for increasing the Capacity
  • Turnkey Erection and Commissioning
  • Personnel Training
  • Successful Running
  • Supervision
  • Equipment Servicing
Turnkey Plants Manufacturer
Cement Plants | Steel Re-Rolling Mills | Sponge Iron Plants

 

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Contact us or Send Your Business Query

 


Sponge Iron Plant

Cement Plants Manufacturers Suppliers

Sponge Iron Plant Manufacturers

The process was widely accepted by almost all developing countries where generation of scrap was less in comparison to requirements. Steel produced by recycling process found much cheaper than the steel produced by blast Furnace process. The scrap vanished gradually causing threat to the Arc furnace where BF-BOF process continued its predominance as age-old process in the world. During 70’s, the reduction of iron ore in small way was carried out in USA in the same manner as retile was produced from illuminate and birth of DRI / Sponge Iron was brought into existence.

The coal base DRI rotary kiln process for production of DRI / Sponge Iron has its many parameters to increase the quality as well as productivity which need careful operations throughout the process. Number of DRI processes came up and rotary kiln process with solid coal as fuel found to be most acceptable process in the world.

Ashoka’s Sponge Iron Plants Manufacturing Capabilities:Sponge Iron Plant: 100 TPD to 600 TPD & Sponge Iron Plant Equipment

Sponge Iron plants manufacturer and its details:
  • Process Out Line
  • Plant Operation Parameter
  • Advantages of using Sponge Iron as a Raw Material for Steel making End Uses of DRI
  • Technical Advantages
  • Advantages of using Sponge Iron
  • Advantages of using sponge iron in steel making
  • Other Advantages

 

For Execution of a complete project following services are included:
  • Process Out Line
  • Feasibility Study and Project Reports
  • Detailed engineering of Project and Equipments
  • Equipment Designs and Production Drawings
  • Complete Integration
  • In House Application Engineering
  • Expansion/ Modernization for increasing the Capacity
  • Erection and Commissioning
  • Personnel Training
  • Successful Running
  • Supervision
  • Equipment Servicing

Ashoka’s state-of-the-art plant has expert manufacturing facilities. Quality control measurements and inspection is undertaken at every stage of manufacturing.

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Contact Us

Head Office
Reach Us:
D-208, Sector-63, Phase - 3, Noida-201301, Distt. Gautam Budh Nagar, India
Phone: +91 120 - 2406602, 3,
+91 120 - 4115421, +91 120 – 4252305
Mobile: +91-9811141400
E-mail:

ag@ashokaengineering.com