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Cement Plant Equipment

Cement Plants Manufacturers Suppliers

Cement Plant Equipment Supplier

We at Ashoka Engineering India’s No. 1 Cement Plant Manufacturer and Equipment suppliers in India offering wide range of Cement Plant equipment under one roof. We are leading heavy industries consulting organization and always working on latest technologies to increase production, durability and environment.

Cement Making is a integrated process that prepares the raw mix, feeds it to the pyro-processing system (kiln), and then grinds the clinker from the kiln system into various cement products. Now finished product is called cement which is stored in large silos on site or bagged for small quantity use. The cement is shipped by truck, rail or barge to customers, or to regional terminals for customer pick-up. Most cement plants have quarries located nearby to supply the limestone and other raw materials.

Cements are a substance that binds other material together. Cements are a binder that hardens and sets independently. Cements are strong building material that can face any natural and artificial environmental effects.

We manufacture and supply all type of Cement Plant Machines and process equipment like  Cement Plant Crushers, separators, vertical rollers, kiln and shells, bucket and chain belts etc. The objective of Cement Plants Equipments is to improve the product quality. The raw material used in cement plants are sand, clay, limestone, shale, and iron ore. Cement plants require areas where infrastructure rehabilitation is necessary.

Cement Plant Equipment

Cement manufacturing as a procedure and as a big production has undergone many phases of makeover in current times. Ashoka Cement Plant is one of the big name comes in cement plant manufacturers which holds in-depth province understanding of the cement industry and therefore, is operational to present personalized service which is directed to meet the cement plant manufacturing requirements of customers from cement plants.

Cement Plant Equipment List
Types Of Equipment We Are Manufacturing & Supplying 

Key Services

We provide erection and commissioning consultancy support for all the equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant.

Basic project consultancy provided by us involves :

  • Site selection
  • Procurement of required items
  • Design consultancy
  • Plant erection and commissioning
  • Basic feasibility analysis

For more details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


gears-manufacturers-suppliers

Ashoka Gears is popular world known Gears Manufacturer, We are manufacturers, suppliers and exporters of an entire range of Industrial Gears & Gearboxes. We offer turnkey plant solution where our wide range includes all type of Industrial Gears, Gearboxes. Since 1952 Ashoka Gears improvise technologies and quality in Gears Production. Our range is considered to be high quality OEM Gears, durable and has excellent designs. We provide on demand gears to mostly all industries including Mills, agriculture, mining, shipping, power sector.

Ashoka Gears Manufacturer provide all type of Industrial Gears in India and all over world, We have a competitive gain in providing services in the most proficient and effectual manner to all the industries. Our Gears have now become crucial device for an extensive range of various different industries. An appropriate understanding about the gear products is a must to stay ahead. The organization has an important existence as a gears manufacturer unit with almost all varieties of different gear segment types and machineries applications that includes supplies of Original tools and Replacement necessities, with regular exports to major developing countries including U.S.A. Ashoka Gears Manufacturers present  gears blanking, engineering consultation and urbane inventory management services also. It is an ability which one can recognize the proportion, dimension and fabrication can form ideal gears manufacturing unit.

Criteria for Gear Materials

High tensile strength. If you use a material with a low or insufficient tensile strength, you could experience a failure when dealing with static loads. Static loads exert a consistent amount of force over time.

High endurance. If you use a material will low or insufficient endurance, you could experience a failure when dealing with dynamic loads. Dynamic loads change pressure or force over time.

Low friction coefficient. Because gears are moving parts in a complex system, they need to be made of materials that aren’t particularly susceptible to the effects of friction.

Manufacturability. Finally, the material needs to be malleable and capable of being manipulated. Otherwise, we wouldn’t be able to cut the gear!

 

Industries We Served.

  • Defence
    • Marine
    • Aluminum
    • Chemical
    • Food Processing
    • Grinding Mills
    • Hot and Cold Rolling
    • Lock and Dam Machinery
    • Moveable Bridges
    • Paper
    • Petroleum

For More details about Industrial gears manufacturers, Industrial shafts, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Enquiry

 

 


Turnkey Plant Manufacturer

Cement Plants Manufacturers Suppliers

Cement Plant Manufacturer

We are India’s largest Turnkey Cement Plant Manufacturer and Equipment suppliers in India offering wide range of Cement Plant equipment under one roof. We are leading heavy industries consulting organization and always working on latest technologies to increase production, durability and environment.

Turnkey Cement Plant Manufacturers

  • VSK Cement Plants
  • Rotary Kiln Cement Plants
  • Ball Mills
  • Kiln & Kiln Shells
  • Grinding Mills
  • Vertical Roller Mills
  • Portland Cement Plant
  • Mini Cement Plant
  • Cement Plant Machines & Equipment Suppliers
  • Sugar Plant Equipment
  • Steel Plant Equipment
  • Sponge Iron Plant Equipment

We are manufacturers, providers and exporters of all type of cement plant & equipment like Mini Cement Plant Manufacturer, Cement Ball Mills, Rotary kiln plants, clinker plants, Portland cement plants and VSK cement plants. We are working on technology that we set up has its own intrinsic worth. Cement plant functions with lesser power and fuel consumption, which has made the cement manufacturing procedure very economical. As Cement Plant Manufacturers, our designing architecture and construction are planned and made to outfits the circumstances where the plant is to be installed.

Types of Turnkey Plants Cement Plants

 

Key Services

We provide erection and commissioning consultancy support for all equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant.

Basic project consultancy provided by us involves :

  • Site selection
  • Procurement of required items
  • Design consultancy
  • Plant erection and commissioning
  • Basic feasibility analysis

For more details about Turnkey Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Cement Plant Manufacturers

Cement Plants Manufacturers Suppliers

Turnkey Cement Plant Manufacturer

We are India’s largest Turnkey Cement Plant Manufacturer and Equipment suppliers in India offering wide range of Cement Plant equipment under one roof. We are leading heavy industries consulting organization and always working on latest technologies to increase production, durability and environment.

Cement Making is a integrated process that prepares the raw mix, feeds it to the pyro-processing system (kiln), and then grinds the clinker from the kiln system into various cement products. Now finished product is called cement which is stored in large silos on site or bagged for small quantity use. The cement is shipped by truck, rail or barge to customers, or to regional terminals for customer pick-up. Most cement plants have quarries located nearby to supply the limestone and other raw materials.

Cements are a substance that binds other material together. Cements are a binder that hardens and sets independently. Cements are strong building material that can face any natural and artificial environmental effects.

We manufacture and supply all type of Cement Plant Machines and process equipment like  Cement Plant Crushers, separators, vertical rollers, kiln and shells, bucket and chain belts etc. The objective of Cement Plants Equipments is to improve the product quality. The raw material used in cement plants are sand, clay, limestone, shale, and iron ore. Cement plants require areas where infrastructure rehabilitation is necessary.

 

Cement Plant Machines & Equipment Suppliers

 

Cement manufacturing as a procedure and as a big production has undergone many phases of makeover in current times. Ashoka Cement Plant is one of the big name comes in cement plant manufacturers which holds in-depth province understanding of the cement industry and therefore, is operational to present personalized service which is directed to meet the cement plant manufacturing requirements of customers from cement plants.

Ashoka Group is consistently engaged in advance technologies, design architecture and development of Cement Plant. We are following international quality conscious approach as well as undertaking stringent measures and deliver best technology and durable process equipment & machineries.

We are manufacturers, providers and exporters of all type of cement plant & equipment like Mini Cement Plant Manufacturer, Cement Ball Mills, Rotary kiln plants, clinker plants, Portland cement plants and VSK cement plants. The technology that we set up has its own intrinsic worth. The plant functions with lesser power and fuel consumption, which has made the cement manufacturing procedure very economical. As cement plant manufacturers, our designing and construction are planned and made to outfits the circumstances where the plant is to be installed.

 

Types of Cement Plants

 

Types Of Equipment We Are Manufacturing & Supplying 

Key Services

We provide erection and commissioning consultancy support for all the equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant.

Basic project consultancy provided by us involves :

  • Site selection
  • Procurement of required items
  • Design consultancy
  • Plant erection and commissioning
  • Basic feasibility analysis

For more details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Sponge Iron Plant Equipment

Cement Plants Manufacturers Suppliers

Sponge Iron Plant Process Equipment

Direct reduction processes can be divided roughly into two categories: gas-based, and coal-based. In both cases, the objective of the process is to drive off the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.), in order to convert the ore to metallic iron, without melting it (below 1200 °C).

The direct reduction process is comparatively energy efficient. Steel made using DRI requires significantly less fuel, in that a traditional blast furnace is not needed. DRI is most commonly made into steel using electric arc furnaces to take advantage of the heat produced by the DRI product.

Ashoka Group is known for quality equipments in heavy industrial plants, We are largest manufacturers of sponge iron plant & equipments in India and supply Sponge Iron Plant Equipments worldwide. With years of experience, Ashoka Gears has supplied a large range of equipments for sponge iron plants starting with 50 TPD, 100 TPD, 350 TPD, and 500 TPD. Large factory setup near Delhi NCR has in-house design capabilities for manufacturing equipments for upto 350 TPD sponge iron plant.

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Cement-industry-crushers
Cement Plant Crushers

Ball Mill Manufacturers and suppliers

Grinding Machine Manufacturer

Cement Plant requires raw materials including calcium, silicon, iron and aluminum majorly. Such raw materials are limestone, clay and sand. Limestone is for calcium. It is combined with much smaller proportions of sand and clay. Sand & clay fulfill the need of silicon, iron and aluminum. These raw materials are large size rocks that need to be crushed in to smaller size rocks, Crusher reduces the size of large rocks to the size of gravels.

Raw materials from quarry are now routed in Cement Plant laboratory where, they are analyzed and proper proportioning of limestone and clay are making possible before the beginning of grinding. Generally, limestone is 80% and remaining 20% is the clay.

Type of Crushers: –

1. Hammer Crushers
2. Impact crushers
3. Jaw crushers
4. Roller crushers

 

Hammer Crushers: Raw materials from quarry are now routed in Cement Plant laboratory where, they are analyzed and proper proportioning of limestone and clay are making possible before the beginning of grinding. Generally, limestone is 80% and remaining 20% is the clay.

Impact Crushers: Impact crusher is best suited for brittle hard to medium hard raw material crushing. In the impact crusher the feed material entering the crushing chamber encounters the impactor bars immovably mounted on the rotor and revolving with it at a circumferential velocity of 30-45m/second. The fragments are flung against the upper breaker plate, rebound into the crushing chamber, are again subjected to the action of the impactor bars, and so until they have been sufficiently reduced to pass through the upper gap onto the space between the two breaker plates. Here the process is repeated until the material is fine enough to pass through the second gap.

Compound Impact Crusher: compound impact crusher the two stages – primary and secondary – are combined in a single machine this is a dual – rotor crusher in which the primary rotor runs at 35 m/ second and the secondary rotor (mounted below and to one side of the primary) runs at about 45m/ second circumferential velocity. The maximum product particle size is determined by the bottom gap formed by an additional ridged comminuting anvil plate. Compound crushers can accept feed lumps up about 1.5 m size reducing it to a product in which 95% is smaller than 25mm, corresponding to a reduction ratio of 60:1 achieved in a single pass.

Jaw Crushers: Jaw crushers are used for the primary reduction of very hard and abrasive admixtures for cement manufacture.The reciprocating motion of the crushing jaw of the double – toggle (or Black type) jaw crusher subjects the material to a mainly compressive action. This machine is especially suitable for crushing very hard material fed in coarse lumps.

In the single-toggle jaw crusher the jaw moves not only backwards and forwards but also up and down, so that there is attrition as well as compressive crushing action. Crushers of this type are more suitable for the reduction of hard to medium hard material fed in smaller lumps.

Roller Crushers: Roll crushers are used for the primary reduction of medium -hard moist and abrasive materials such as marl, shale and clay. The feed is subjected to compressive and shearing action between a pair of counter – rotating rolls, which may be either smooth or corrugated or provided with tooth – like projections. The teeth give better bite to the feed and concentrate the action of the crushing force, enabling large and compact pieces of rock to be split.

Uses / Applications / Features :

  • Reasonable design and strict manufacture.
  • Strong to grind.
  • Better the ventilating.
  • High fineness.
  • High production capacity and stable to run
  • easy to operate with high performance life

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Sugar Plant Manufacturers

Ashoka Sugar Plants Manufacturers Suppliers

Sugar Plant Manufacturers

Before understanding the sugar plants, lets understand the Sugar first, Its produced from sweet sugarcane / sugar beet. The Extraction process from each of the raw materials differs substantially with different procedures, a most common process of transform to suit the quality of ingredients defecation is adopted. Sugar manufacturing required crystallization and centrifuging process which is practically the same for all raw materials.

As a Leading Sugar Plant Manufacturer we have dedicated team and department for Sugar plant. Our experienced chemical analysis team and high end machines cater all the process of sugar manufacturing and provide the best quality sugar for countries including India, Nepal, Sri Lanka and South African and other south Asian Countries. We at Ashoka provides all small to large quantity mills and equipment required for many factories and undertake turnkey projects from small, Medium and large scale sugar mills.

We Offer

Capacities of Plant we are supplying below:

  • Open pan boiling plants – 100TCD to 500TCD plant
  • Vacuum and pressure boiling plants – 300TCD to 1500TCD
  • Sugar refinery plant – 10TPD to 500TPD
  • Turbine house – 300TCD to 1500TCD Sugar Plants
Sugar Plant Expansion and Updation
We are also undertake the expansion of existing running sugar plants in terms of capacity and modernization.
Modernization and upgradation includes:
Sugar Plant Manufacturers

  • Update / Maintain machinery and spare parts to world wide
  • Cane Unloading cranes
  • Cane Cutters
  • Bagasse Handling and Transfer
  • Juice and Molasses Storage Tanks
  • Sugarcane Milling Tandems
  • Sugar Centrifugal
  • Vacuum pans, Evaporators, Juice Heaters
  • Filter Presses
  • Carbonation and Sulphitation Equipment
  • Crystallizers, Sugar Dryers, Sugar Graders
  • Special purpose industrial boilers
  • Steam generating turbines
  • Water treatment plants

Cement Plants | Steel Re-Rolling Mills | Sponge Iron Plants

Send Business Enquiry | Contact Us

 


Gears Manufacturing Process

Gear is a transmission element used for the transmission of power from one point to another. Gears manufacturing involves various kinds of process. Here, we will understand about one of the most commonly used process by the Gears Manufacturers during making of Gears.

Hobbing:  It is a primary process for cutting gear’s teeth. In this process teeth are constantly moving work piece are formed by the equally spaced cutting edges of the cutting tool (HOB). The cutting tool that we use in this process is known as HOB thus the process is known as Hobbing. HOB is basically a cylindrical tool in which there are equally spaced cutting edges around its periphery.

Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets on a Gear hobbing machine, which is a special type of milling machine. The teeth or splines are progressively cut into the work piece by a series of cuts made by a cutting tool called a hob.

Steps Involved in Hobbing Process:

Firstly, the HOB and the work piece are adjusted such that the HOB cut the periphery of the work piece according to the requirement. Generally, the HOB is placed axially to the work piece so that the teeth being gradually formed as the tool traverses the work face.

Now, both the element i.e. HOB and work piece are rotated relatively to each other. The motion of the HOB and work piece should be in continuation and timed relationship. The speed of the HOB and Work Piece are so that when the HOB completes one revolution, the work piece should move as a distance of 1 pitch only. In the end, we will get the gear of desired teeth.

Below shared image clearly shows the relative motion of HOB and Work Piece.

gear manufacturing process

Gears Hobbing Process

Hobbing process is widely used due to its versatility of producing a variety of gears including Splines, Spur, Helical, Worm Wheels etc. The hobbing process gives a higher rate of productivity rate than any other process.  One of the most important concept about Hobbing process is that the Hobbing process is a generating process. Generating process means that the shape of the resultant gear teeth is not the conjugate form of the cutting tool rather it is generated by the combined and repeated motion of work piece and the HOB.

We at as a leading Gears Manufacturer, Supplier and Exporter of Industrial Gear. We have an expert team of skilled engineering who use Hobbing process in order to manufacturer Spur, Helical Gears. We have expertise in the manufacturing of gears from 10 mm to 1000 mm. We manufacture all types of Industrial gears according to the standard size and according to the requirement by the customers.

We are OEM in Gears Manufacturer build standard and customized gears according to the machine’s requirement. Please send your inquiry with us at gaurav@ashokaengineering.com or send Query

 


Material Handling Equipment

Ashoka Sugar Plants Manufacturers Suppliers

Material Handling Equipments

We are the leading Material Handling Equipment Manufacturers expertise in Cement Plant Equipments, Sugar Plant Handling Equipment and other type of custom utilities.

Bucket Elevators are used to elevate loose bulk materials through the use of moving buckets attached to chain or belt, vertically through an enclosed casing. The complete unit consists of following items.

The complete unit consists of following items:

  1. Top Section : It consists of three parts. One is body with material outlet than a` channel frame. Third is cover. Channel section provides seating for drive pulley with pedestal, drive unit (motor, pulley, belt) and tie rod for proper tensioning of belt/chain.
  2. Mid Section : This is basically a hollow casing of standard height. It is used in number as required for a particular height.
  3. Boot Section : This section is consists of casing with material inlet & scooping plate, tensioning device consisting of boot pulley with shaft & bearing housed in casing which is guided in frame work by square guide bar and adjusted by a square threaded screw for proper tensioning of belt/chain. It has inspecting window for check up of material entry & flow.
  4. Buckets : These are fixed/attached to conveying element at a distance depending upon capacity. These buckets scoops the material and carries it up by the movement of conveying element and then discharging the material centrifugally through material outlet provided in the top section.
  5. Conveying Element (Chain / Belt ) : This can be chain or belt as per requirement. They are made endless i.e. both the ends are joined & vulcanized in case of belt & pinned in case of chain.

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Forged And Cast Components

Ashoka Sugar Plants Manufacturers Suppliers

Forged Components Manufacturers

• Ultrasonically Tested
• Magnetic Particle Tested
Upto :
Material Length Diameter Weight
MS, Alloy Steel, Carbon Steel as per ASTM, BS, IS, AISI, SAE or any as per customer requirement. In case of Shafts: 10 mm to 5,000mm 100mm To 1000mm Upto 5 Tons

Contact Us or Send Your Business Query